Solving the Aeration Paradox: Engineering Two-Stage Degassing for Ultrafine Powder Packaging
Solving the Aeration Paradox: Engineering Two-Stage Degassing for Ultrafine Powder Packaging
Published on: January 14, 2026 | By Jialong Engineering Dept.
Handling materials with high air retention, such as lithium battery cathode powders or fine chemicals, requires a departure from standard gravity filling. A conventional powder packaging machine often fails to remove interstitial air, leading to unstable packaging. The engineering solution is the ultrafine powder packing machine, which integrates a sophisticated two-stage degassing mechanism. By employing both pre-evacuation and mechanical shaping, this advanced vacuum packaging machine technology solves the "fluidization" problem inherent in micrometer-scale particles.
The primary distinction of an ultrafine powder packing machine is its ability to handle gas-solid separation. The process begins with pre-evacuation to -0.06 MPa to remove free air. Crucially, a secondary screw extrusion phase combined with negative pressure adsorption reaches -0.095 MPa. This deep vacuum cycle, executed by the automatic vacuum packing machine, achieves a degassing efficiency exceeding 98%. As a packaging machine manufacturer, we calibrate these vacuum levels to ensure powder integrity is maintained while bulk density increases by 30%-50%. Standard powder packaging machine designs lack this dual-stage capability.
Following degassing, the vacuum packaging machine utilizes a six-sided mold with vibration assistance. This aligns the particles into a rigid, cuboid structure. Unlike general powder packaging machine units, an ultrafine powder packing machine requires 316L stainless steel contact parts or food-grade PTFE coatings to prevent corrosion and sticking. Our automatic vacuum packing machine systems also integrate pulse back-blow dust removal, keeping leakage below 1mg/m³, a critical safety standard for any packaging machine manufacturer.
Applications: From New Energy to Pharmaceuticals
Our ultrafine powder packing machine technology serves diverse sectors. It manages ternary lithium materials in new energy, coffee powder in food, and masterbatches in chemicals. An automatic vacuum packing machine adapts its parameters (vacuum degree -0.08~-0.1MPa) to each specific material. Trust a specialist packaging machine manufacturer for these critical applications.
View Technical SpecificationsConclusion: A Standard for Micrometer Precision
Vacuum shaping for powders is a science of precision. An ultrafine powder packing machine provides the necessary control over atmosphere and density. Jialong, as a packaging machine manufacturer, engineers every automatic vacuum packing machine and powder packaging machine to meet strict industrial standards for efficiency and safety.
Consult Our Powder Handling Engineers
We can customize your vacuum packaging machine configuration for specific particle sizes (<10μm). Contact our engineering team to discuss the powder packaging machine best suited for your facility.
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